Class MercuryRemovalMechanicalDesign

java.lang.Object

neqsim.process.mechanicaldesign.MechanicalDesign

neqsim.process.mechanicaldesign.adsorber.MercuryRemovalMechanicalDesign

All Implemented Interfaces:

Serializable

public class MercuryRemovalMechanicalDesign
extends MechanicalDesign

Mechanical design class for mercury removal guard beds.

Sizes the pressure vessel (shell, heads, nozzles, internals) for a fixed-bed mercury chemisorption unit based on ASME Section VIII Division 1 or equivalent codes. Includes weight breakdown, footprint estimation, and cost estimation.

Version:

1.0

Author:

Even Solbraa

See Also:

• Serialized Form

Field Summary

Fields

Modifier and Type	Field	Description
private String	designStandardCode	Design standard code.
private double	internalsWeight	Weight of internal support grids, screens, and distribution plates (kg).
private String	materialGrade	Material grade for the pressure vessel.
private double	outerDiameter	Outer diameter in m.
private static final long	serialVersionUID	Serialization version UID.
private double	sorbentChargeWeight	Weight of the sorbent charge (kg).
private double	wallThickness	Wall thickness in mm.

Fields inherited from class MechanicalDesign

costEstimate, designStandard, innerDiameter, maxDesignCv, maxDesignDuty, maxDesignGassVolumeFlow, maxDesignOilVolumeFlow, maxDesignPower, maxDesignPressureDrop, maxDesignVelocity, maxDesignVolumeFlow, maxDesignWaterVolumeFlow, minDesignDuty, minDesignGassVolumeFLow, minDesignOilFLow, minDesignPower, minDesignVolumeFLow, minDesignWaterVolumeFLow, moduleHeight, moduleLength, moduleWidth, tantanLength, weightElectroInstrument, weightNozzle, weightPiping, weightStructualSteel, weightVessel, weigthInternals, weigthVesselShell

Constructor Summary

Constructors

Constructor	Description
MercuryRemovalMechanicalDesign(ProcessEquipmentInterface equipment)	Constructor for MercuryRemovalMechanicalDesign.

Method Summary

Modifier and Type	Method	Description
void	calcDesign()	calcDesign.
List<Map<String,Object>>	generateBillOfMaterials()	Generate a bill of materials for the mercury removal unit.
MercuryRemovalCostEstimate	getCostEstimate()	Getter for the field costEstimate.
String	getDesignStandardCode()	Get the design standard code.
double	getInternalsWeight()	Get the internals weight.
String	getMaterialGrade()	Get the material grade.
double	getOuterDiameter()	Getter for the field outerDiameter.
double	getSorbentChargeWeight()	Get the sorbent charge weight.
double	getWallThickness()	Getter for the field wallThickness.
void	readDesignSpecifications()	readDesignSpecifications.
void	setDesignStandardCode(String code)	Set the design standard code.
void	setMaterialGrade(String materialGrade)	Set the material grade for the pressure vessel.
void	setOuterDiameter(double outerDiameter)	Setter for the field outerDiameter.
void	setWallThickness(double wallThickness)	Setter for the field wallThickness.
String	toJson()	Export a comprehensive JSON report of the mechanical design.

Methods inherited from class MechanicalDesign

addDesignDataSource, calculateCostEstimate, costEstimateToJson, displayResults, equals, getApplicableStandards, getBareModuleCost, getCompanySpecificDesignStandards, getConstrutionMaterial, getCorrosionAllowance, getDefaultLiquidDensity, getDefaultLiquidViscosity, getDesignCorrosionAllowance, getDesignDataSources, getDesignJointEfficiency, getDesignLimitData, getDesignMaxPressureLimit, getDesignMaxTemperatureLimit, getDesignMinPressureLimit, getDesignMinTemperatureLimit, getDesignStandard, getDuty, getGrassRootsCost, getHeatTransferArea, getInnerDiameter, getInstallationManHours, getJointEfficiency, getLastMarginResult, getMaterialDesignStandard, getMaterialPipeDesignStandard, getMaxAllowableStress, getMaxDesignCv, getMaxDesignGassVolumeFlow, getMaxDesignOilVolumeFlow, getMaxDesignPressure, getMaxDesignPressureDrop, getMaxDesignVelocity, getMaxDesignVolumeFlow, getMaxDesignWaterVolumeFlow, getMaxOperationPressure, getMaxOperationTemperature, getMinDesignGassVolumeFLow, getMinDesignOilFLow, getMinDesignPressure, getMinDesignVolumeFLow, getMinDesignWaterVolumeFLow, getMinOperationPressure, getMinOperationTemperature, getModuleHeight, getModuleLength, getModuleWidth, getPower, getPressureMarginFactor, getProcessEquipment, getPurchasedEquipmentCost, getRecommendedStandards, getResponse, getTantanLength, getTensileStrength, getTotalModuleCost, getVolumeTotal, getWeightElectroInstrument, getWeightNozzle, getWeightPiping, getWeightStructualSteel, getWeightTotal, getWeightVessel, getWeigthInternals, getWeigthVesselShell, hasDesignStandard, hashCode, initMechanicalDesign, isHasSetCompanySpecificDesignStandards, setCompanySpecificDesignStandards, setConstrutionMaterial, setCorrosionAllowance, setCostEstimateCepci, setCostEstimateLocationFactor, setCostEstimateMaterial, setDefaultLiquidDensity, setDefaultLiquidViscosity, setDesign, setDesignDataSource, setDesignDataSources, setDesignStandard, setDesignStandard, setDesignStandard, setDesignStandard, setDesignStandards, setHasSetCompanySpecificDesignStandards, setInnerDiameter, setJointEfficiency, setMaterialDesignStandard, setMaterialPipeDesignStandard, setMaxDesignCv, setMaxDesignDuty, setMaxDesignGassVolumeFlow, setMaxDesignOilVolumeFlow, setMaxDesignPower, setMaxDesignPressureDrop, setMaxDesignVelocity, setMaxDesignVolumeFlow, setMaxDesignWaterVolumeFlow, setMaxOperationPressure, setMaxOperationTemperature, setMinDesignDuty, setMinDesignGassVolumeFLow, setMinDesignOilFLow, setMinDesignPower, setMinDesignVolumeFLow, setMinDesignWaterVolumeFLow, setMinOperationPressure, setMinOperationTemperature, setModuleHeight, setModuleLength, setModuleWidth, setPressureMarginFactor, setProcessEquipment, setTantanLength, setTensileStrength, setWeightElectroInstrument, setWeightNozzle, setWeightPiping, setWeightStructualSteel, setWeightTotal, setWeightVessel, setWeigthInternals, setWeigthVesselShell, toCompactJson, validateOperatingEnvelope, validateOperatingEnvelope

Methods inherited from class Object

clone, finalize, getClass, notify, notifyAll, toString, wait, wait, wait

Field Details

serialVersionUID

private static final long serialVersionUID

Serialization version UID.

See Also:

• Constant Field Values

wallThickness

private double wallThickness

Wall thickness in mm.

outerDiameter

private double outerDiameter

Outer diameter in m.

materialGrade

private String materialGrade

Material grade for the pressure vessel.

designStandardCode

private String designStandardCode

Design standard code.

sorbentChargeWeight

private double sorbentChargeWeight

Weight of the sorbent charge (kg).

internalsWeight

private double internalsWeight

Weight of internal support grids, screens, and distribution plates (kg).

Constructor Details

MercuryRemovalMechanicalDesign

public MercuryRemovalMechanicalDesign(ProcessEquipmentInterface equipment)

Constructor for MercuryRemovalMechanicalDesign.

Parameters:

equipment - the process equipment (MercuryRemovalBed)

Method Details

readDesignSpecifications

public void readDesignSpecifications()

readDesignSpecifications.

Overrides:

readDesignSpecifications in class MechanicalDesign

calcDesign

public void calcDesign()

calcDesign.

Overrides:

calcDesign in class MechanicalDesign

generateBillOfMaterials

public List<Map<String,Object>> generateBillOfMaterials()

Generate a bill of materials for the mercury removal unit.

Overrides:

generateBillOfMaterials in class MechanicalDesign

Returns:

list of BOM line items

getCostEstimate

public MercuryRemovalCostEstimate getCostEstimate()

Getter for the field costEstimate.

Overrides:

getCostEstimate in class MechanicalDesign

Returns:

the costEstimate

toJson

public String toJson()

Export a comprehensive JSON report of the mechanical design.

Overrides:

toJson in class MechanicalDesign

Returns:

JSON string with all design data

getWallThickness

public double getWallThickness()

Getter for the field wallThickness.

Overrides:

getWallThickness in class MechanicalDesign

Returns:

the wallThickness

setWallThickness

public void setWallThickness(double wallThickness)

Setter for the field wallThickness.

Overrides:

setWallThickness in class MechanicalDesign

Parameters:

wallThickness - the wallThickness to set

getOuterDiameter

public double getOuterDiameter()

Getter for the field outerDiameter.

Overrides:

getOuterDiameter in class MechanicalDesign

Returns:

a double

setOuterDiameter

public void setOuterDiameter(double outerDiameter)

Setter for the field outerDiameter.

Overrides:

setOuterDiameter in class MechanicalDesign

Parameters:

outerDiameter - the outerDiameter to set

getMaterialGrade

public String getMaterialGrade()

Get the material grade.

Returns:

material grade string

setMaterialGrade

public void setMaterialGrade(String materialGrade)

Set the material grade for the pressure vessel.

Parameters:

materialGrade - ASME material grade (e.g. "SA-516-70")

getDesignStandardCode

public String getDesignStandardCode()

Get the design standard code.

Returns:

design standard code

setDesignStandardCode

public void setDesignStandardCode(String code)

Set the design standard code.

Parameters:

code - design standard code (e.g. "ASME-VIII-Div1")

getSorbentChargeWeight

public double getSorbentChargeWeight()

Get the sorbent charge weight.

Returns:

sorbent charge weight in kg

getInternalsWeight

public double getInternalsWeight()

Get the internals weight.

Returns:

internals weight in kg