Class SubseaBoosterMechanicalDesign

java.lang.Object
neqsim.process.mechanicaldesign.MechanicalDesign
neqsim.process.mechanicaldesign.subsea.SubseaBoosterMechanicalDesign
All Implemented Interfaces:
Serializable
public class SubseaBoosterMechanicalDesign extends MechanicalDesign
Mechanical design class for Subsea Booster equipment.

Calculates motor sizing, pressure containment, and structural requirements per:

  • API RP 17Q - Subsea Equipment Qualification
  • API RP 17V - Subsea Boosting Systems
  • DNV-ST-E101 - Drilling Plants
Version:
1.0
Author:
ESOL
See Also:

  • Field Details

    • serialVersionUID

      private static final long serialVersionUID
      Serialization version UID.
      See Also:

    • booster

      private SubseaBooster booster
      Reference to booster equipment.

    • designStandardCode

      private String designStandardCode
      Design standard code.

    • requiredMotorPower

      private double requiredMotorPower
      Required motor power in MW.

    • calculatedHead

      private double calculatedHead
      Pump/compressor head in meters or pressure ratio.

    • housingWallThickness

      private double housingWallThickness
      Housing wall thickness in mm.

    • coolingCapacity

      private double coolingCapacity
      Required cooling capacity in kW.

    • bearingLife

      private double bearingLife
      Bearing life in hours.

    • sealLife

      private double sealLife
      Seal life in hours.

    • foundationArea

      private double foundationArea
      Module foundation area in m².

    • costEstimator

      private transient SubseaCostEstimator costEstimator
      Cost estimator.

    • totalCostUSD

      private double totalCostUSD
      Total estimated cost in USD.

    • equipmentCostUSD

      private double equipmentCostUSD
      Equipment cost in USD.

    • installationCostUSD

      private double installationCostUSD
      Installation cost in USD.

    • vesselDays

      private double vesselDays
      Vessel days required.

    • totalManhours

      private double totalManhours
      Total manhours.

  • Constructor Details

    • SubseaBoosterMechanicalDesign

      public SubseaBoosterMechanicalDesign(ProcessEquipmentInterface equipment)
      Constructor.
      Parameters:
      equipment - booster equipment instance

  • Method Details

    • readDesignSpecifications

      public void readDesignSpecifications()

      readDesignSpecifications.

      Overrides:
      readDesignSpecifications in class MechanicalDesign

    • calcDesign

      public void calcDesign()

      calcDesign.

      Overrides:
      calcDesign in class MechanicalDesign

    • calculateMotorSizing

      private void calculateMotorSizing()
      Calculate motor sizing.

    • calculatePressureContainment

      private void calculatePressureContainment()
      Calculate pressure containment.

    • calculateCoolingRequirements

      private void calculateCoolingRequirements()
      Calculate cooling requirements.

    • calculateBearingLife

      private void calculateBearingLife()
      Calculate bearing life.

    • calculateFoundation

      private void calculateFoundation()
      Calculate foundation requirements.

    • calculateWeight

      private void calculateWeight()
      Calculate weight.

    • calculateCostEstimate

      public void calculateCostEstimate()
      Calculate cost estimate for the booster.
      Overrides:
      calculateCostEstimate in class MechanicalDesign

    • getCostBreakdown

      public Map<String,Object> getCostBreakdown()
      Get cost breakdown.
      Returns:
      map of cost categories

    • generateBillOfMaterials

      public List<Map<String,Object>> generateBillOfMaterials()
      Generate bill of materials.
      Overrides:
      generateBillOfMaterials in class MechanicalDesign
      Returns:
      list of BOM items

    • getTotalCostUSD

      public double getTotalCostUSD()
      Get total cost USD.
      Returns:
      total cost

    • getEquipmentCostUSD

      public double getEquipmentCostUSD()
      Get equipment cost USD.
      Returns:
      equipment cost

    • getInstallationCostUSD

      public double getInstallationCostUSD()
      Get installation cost USD.
      Returns:
      installation cost

    • getVesselDays

      public double getVesselDays()
      Get vessel days.
      Returns:
      vessel days

    • getTotalManhours

      public double getTotalManhours()
      Get total manhours.
      Returns:
      total manhours

    • setRegion

      public void setRegion(SubseaCostEstimator.Region region)
      Set region for cost estimation.
      Parameters:
      region - cost region

    • toJson

      public String toJson()
      Export mechanical design data to JSON format.

      This method creates a MechanicalDesignResponse object and serializes it to JSON using Gson. The JSON includes equipment identification, weight breakdown, design conditions, dimensions, and materials information.

      Usage example: 

      
MechanicalDesign mecDesign = separator.getMechanicalDesign();
mecDesign.calcDesign();
String json = mecDesign.toJson();
      Overrides:
      toJson in class MechanicalDesign
      Returns:
      JSON string representation of the mechanical design

    • toMap

      public Map<String,Object> toMap()
      Get design results as Map.
      Returns:
      design results map

    • getDesignStandardCode

      public String getDesignStandardCode()
      Get design standard code.
      Returns:
      design standard code

    • setDesignStandardCode

      public void setDesignStandardCode(String designStandardCode)
      Set design standard code.
      Parameters:
      designStandardCode - design standard code

    • getRequiredMotorPower

      public double getRequiredMotorPower()
      Get required motor power.
      Returns:
      motor power in MW

    • getCalculatedHead

      public double getCalculatedHead()
      Get calculated head.
      Returns:
      head in meters (pump) or pressure ratio (compressor)

    • getHousingWallThickness

      public double getHousingWallThickness()
      Get housing wall thickness.
      Returns:
      wall thickness in mm

    • getBearingLife

      public double getBearingLife()
      Get bearing life.
      Returns:
      bearing life in hours