Class UmbilicalMechanicalDesign

java.lang.Object
neqsim.process.mechanicaldesign.MechanicalDesign
neqsim.process.mechanicaldesign.subsea.UmbilicalMechanicalDesign
All Implemented Interfaces:
Serializable
public class UmbilicalMechanicalDesign extends MechanicalDesign
Mechanical design class for Umbilical equipment.

Calculates tube design, cable sizing, and overall umbilical design per:

  • API RP 17E - Specification for Subsea Umbilicals
  • API Spec 17E - Specification for Subsea Production Control Umbilicals
  • ISO 13628-5 - Subsea Umbilicals
Version:
1.0
Author:
ESOL
See Also:

  • Field Details

    • serialVersionUID

      private static final long serialVersionUID
      Serialization version UID.
      See Also:

    • umbilical

      private Umbilical umbilical
      Reference to umbilical equipment.

    • designStandardCode

      private String designStandardCode
      Design standard code.

    • hydraulicTubeWallThickness

      private double hydraulicTubeWallThickness
      Hydraulic tube wall thickness in mm.

    • chemicalTubeWallThickness

      private double chemicalTubeWallThickness
      Chemical tube wall thickness in mm.

    • maxAllowableTension

      private double maxAllowableTension
      Maximum allowable tension in kN.

    • calculatedMinBendRadius

      private double calculatedMinBendRadius
      Minimum bend radius in meters.

    • requiredArmorLayers

      private int requiredArmorLayers
      Required armor layers.

    • totalCrossSection

      private double totalCrossSection
      Total cross-section area in mm².

    • calculatedOuterDiameter

      private double calculatedOuterDiameter
      Calculated outer diameter in mm.

    • costEstimator

      private transient SubseaCostEstimator costEstimator
      Cost estimator.

    • totalCostUSD

      private double totalCostUSD
      Total estimated cost in USD.

    • equipmentCostUSD

      private double equipmentCostUSD
      Equipment cost in USD.

    • installationCostUSD

      private double installationCostUSD
      Installation cost in USD.

    • vesselDays

      private double vesselDays
      Vessel days required.

    • totalManhours

      private double totalManhours
      Total manhours.

  • Constructor Details

    • UmbilicalMechanicalDesign

      public UmbilicalMechanicalDesign(ProcessEquipmentInterface equipment)
      Constructor.
      Parameters:
      equipment - umbilical equipment instance

  • Method Details

    • readDesignSpecifications

      public void readDesignSpecifications()

      readDesignSpecifications.

      Overrides:
      readDesignSpecifications in class MechanicalDesign

    • calcDesign

      public void calcDesign()

      calcDesign.

      Overrides:
      calcDesign in class MechanicalDesign

    • calculateTubeWallThickness

      private void calculateTubeWallThickness()
      Calculate tube wall thickness for hydraulic and chemical lines.

    • calculateArmorRequirements

      private void calculateArmorRequirements()
      Calculate armor requirements.

    • calculateBendRadius

      private void calculateBendRadius()
      Calculate minimum bend radius.

    • calculateOverallDiameter

      private void calculateOverallDiameter()
      Calculate overall diameter.

    • calculateWeight

      private void calculateWeight()
      Calculate weight.

    • calculateCostEstimate

      public void calculateCostEstimate()
      Calculate cost estimate for the umbilical.
      Overrides:
      calculateCostEstimate in class MechanicalDesign

    • getCostBreakdown

      public Map<String,Object> getCostBreakdown()
      Get cost breakdown.
      Returns:
      map of cost categories

    • generateBillOfMaterials

      public List<Map<String,Object>> generateBillOfMaterials()
      Generate bill of materials.
      Overrides:
      generateBillOfMaterials in class MechanicalDesign
      Returns:
      list of BOM items

    • getTotalCostUSD

      public double getTotalCostUSD()
      Get total cost USD.
      Returns:
      total cost

    • getEquipmentCostUSD

      public double getEquipmentCostUSD()
      Get equipment cost USD.
      Returns:
      equipment cost

    • getInstallationCostUSD

      public double getInstallationCostUSD()
      Get installation cost USD.
      Returns:
      installation cost

    • getVesselDays

      public double getVesselDays()
      Get vessel days.
      Returns:
      vessel days

    • getTotalManhours

      public double getTotalManhours()
      Get total manhours.
      Returns:
      total manhours

    • setRegion

      public void setRegion(SubseaCostEstimator.Region region)
      Set region for cost estimation.
      Parameters:
      region - cost region

    • toJson

      public String toJson()
      Export mechanical design data to JSON format.

      This method creates a MechanicalDesignResponse object and serializes it to JSON using Gson. The JSON includes equipment identification, weight breakdown, design conditions, dimensions, and materials information.

      Usage example: 

      
MechanicalDesign mecDesign = separator.getMechanicalDesign();
mecDesign.calcDesign();
String json = mecDesign.toJson();
      Overrides:
      toJson in class MechanicalDesign
      Returns:
      JSON string representation of the mechanical design

    • toMap

      public Map<String,Object> toMap()
      Get design results as Map.
      Returns:
      design results map

    • getDesignStandardCode

      public String getDesignStandardCode()
      Get design standard code.
      Returns:
      design standard code

    • setDesignStandardCode

      public void setDesignStandardCode(String designStandardCode)
      Set design standard code.
      Parameters:
      designStandardCode - design standard code

    • getHydraulicTubeWallThickness

      public double getHydraulicTubeWallThickness()
      Get hydraulic tube wall thickness.
      Returns:
      wall thickness in mm

    • getChemicalTubeWallThickness

      public double getChemicalTubeWallThickness()
      Get chemical tube wall thickness.
      Returns:
      wall thickness in mm

    • getMaxAllowableTension

      public double getMaxAllowableTension()
      Get max allowable tension.
      Returns:
      tension in kN

    • getRequiredArmorLayers

      public int getRequiredArmorLayers()
      Get required armor layers.
      Returns:
      number of armor layers